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01 / INORGANIC BINDERS

Performance before
and after pouring.

Warm-box inorganic binder systems with a focus on humidity resistance and core removal in aluminum and iron casting.

Inorganic sand cores for aluminum end-cover production

THE LCIWB SYSTEM

A matched system.
With optional humidity reinforcement.

01

Liquid binder

Modified silicate binder technology for warm-box core making.

02

Powder additive

A matched powder selected for the binder grade and casting application.

03

Humidity-resistance enhancer

An optional third component to strengthen performance under humid storage conditions.

HUMIDITY RESISTANCE / LABORATORY EVIDENCE

Strength retained
after humid storage.

LCIWB two-component and three-component systems, tested under the same reported storage conditions.

At 1 hourAfter a further 2 hours at 25°C / 80% RH

Two-component LCIWB

6.60 MPa
5.73 MPa

Three-component LCIWB

6.68 MPa
6.06 MPa
Humidity-resistance test results
LCIWB systemAt 1 hourAfter humid storageStrength retained
Two-component6.60 MPa5.73 MPa≈87%
Three-component6.68 MPa6.06 MPa≈91%

Humid storage: a further 2 hours at 25°C / 80% RH. Retention compares post-storage strength with the one-hour result.

Flexural strength; 40–70 Dalin roasted sand. Equal bar scale: 0–7 MPa. Values rounded from LANCO laboratory data. Results apply to the tested systems and conditions.

WATER-DROP COMPARISON

See the difference
at the surface.

Water is absorbed by the competitor resin sample. On the LANCO sample, the droplet remains visible with no apparent surface change during the recording.

Competitor resin
Water absorption and a visible wet spot.
LANCO inorganic binder
A visible droplet remains on the surface.

Surface water response is shown here; the humidity-storage test above measures retained core strength.

Discuss humidity resistance for your cores

ALUMINUM / CYLINDER HEADS

Aluminum casting.
Two years of continuous production use.

2 yearsContinuous production use
6,000Cylinder heads tracked for validation
Full-processValidation inspection; no issues reported

From monitored validation to sustained production: following successful cylinder-head trials, the customer switched to LANCO and has used the system continuously for two years.

  1. 01 / VALIDATE

    6,000 cylinder heads tracked

    LANCO worked with the foundry on ongoing in-line monitoring and full-process inspection. No issues were reported during validation.

  2. 02 / ADOPT

    Customer switches to LANCO

    The successful validation supported the customer's transition to the LANCO binder system.

  3. 03 / CONTINUE

    Two years in production

    Continuous use followed the switch. The 6,000-piece figure refers to the validation batch, not total production.

Aluminum applications in China include cylinder heads and subframes for leading global automotive OEMs.

Production history updated October 2026.

Cylinder-head sand core
Cylinder-head sand core
Aluminum cylinder-head casting
Aluminum cylinder-head casting

ALUMINUM / SUBFRAME APPLICATION

Complex cores.
Structural castings.

01 / Subframe sand core
01 / Subframe sand core
02 / Aluminum subframe casting
02 / Aluminum subframe casting
More aluminum applications & production footage

IRON / CORE COLLAPSIBILITY & REMOVAL

Iron casting.
Core collapsibility proven in production.

LANCO has addressed the inorganic core collapsibility challenge in iron casting, with commercial-scale production across four applications.

Engine blocksValve bodiesExhaust manifoldsTurbine housings

Four applications. Different internal geometries.

Explore the engine-block sequence, valve-body section, exhaust passages and turbine-housing production footage.

Valve-body sand core
Valve-body sand core
Turbine-housing mould view
Turbine-housing mould view

See core removal and the resulting casting.

The application cases bring sand-core photographs, production footage and cast components together.

Explore iron core-removal cases

AFTER CASTING

Consider the sand
as part of the system.

Micro-wet reclamation provides a dedicated route for waste sand from inorganic binder processes.

Explore inorganic sand reclamation

TALK TO LANCO

Discuss your casting or sand reclamation application.

Contact our team